RotorWay Exec 162F Spécifications

EXEC 162FMAINTENANCE MANUALThe RotorWay EXEC 162F Maintenance Manual has been designed to provide the owner-operator thelowest operating cost possib

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RotorWay InternationalExec 162F Maintenance Manual11Section 3: BodyThe body of the EXEC 162F helicopter consists of several separate panels that when

RotorWay InternationalExec 162F Maintenance ManualB. Care should be taken so that the windscreen screws are not over tightened (see “Working With Plex

RotorWay InternationalExec 162F Maintenance Manual13Rev. 1 7/98Section 4: Tail Rotor DriveThe tail rotor drive of the EXEC 162F utilizes a V-belt des

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RotorWay InternationalExec 162F Maintenance Manual15Rev. 1 6/04Section 5: Tail RotorThe tail rotor’s function is to counter the torque of the power p

RotorWay InternationalExec 162F Maintenance Manual16Rev. 1 6/043. Remove bolt (part no. E00-2311) and two washers. Then slide the actuator arm to one

RotorWay InternationalExec 162F Maintenance Manual17Section 6: Control AssembliesThe Control Assemblies of the EXEC 162F helicopter transfer control i

RotorWay InternationalExec 162F Maintenance Manual183. Remove bolt (part no. E00-2305) rod end (part no. E16-1200) and jam nut. Then count the number

RotorWay InternationalExec 162F Maintenance Manual14. Removal of the throttle grip is easily done by placing an air hose nozzle into the hole on the f

RotorWay InternationalExec 162F Maintenance Manual2WARNINGThe construction and operation of “Home-Built Aircraft” of this type is demanding and could

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RotorWay InternationalExec 162F Maintenance ManualSection 7: Oil SystemThe oil sump/heat exchanger is a combined sump tank and oil cooler. Oil is draw

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RotorWay InternationalExec 162F Maintenance ManualSection 8: Cooling SystemThe RI 162F power plant is a liquid cooled engine. The water pump circulate

RotorWay InternationalExec 162F Maintenance Manual24D. Place the pulley end of the shaft in a soft jaw vise. Using a belt wrench or appropriate tool,

RotorWay InternationalExec 162F Maintenance Manual25Rev. 2 6/04Section 9: Engine and Exhaust SystemINSPECTION CHARTPART NO.E24-9710 Exhaust Gasket 10

RotorWay InternationalExec 162F Maintenance Manual26Rev. 1 12/994. The rubber oil drain hoses should normally be replaced at 500 hours, five years, o

RotorWay InternationalExec 162F Maintenance ManualSection 10: Drive TrainThe drive train is a series of reduction pulleys and sprockets that transmit

RotorWay InternationalExec 162F Maintenance ManualSERVICE NOTES:1. Inspect the main drive sprocket for any noticeable wear around the teeth. First ind

RotorWay InternationalExec 162F Maintenance Manual29Rev. 2 3/035. Check the high temp fan for stress cracks on blades. Do not confuse stress cracks w

RotorWay InternationalExec 162F Maintenance Manual3INTRODUCTIONIn this Maintenance Manual, the components of the helicopter have been divided into 20

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RotorWay InternationalExec 162F Maintenance Manual31Rev. 1 1/01Section 11: Fuel SystemThe RI 162F engine is equipped with RotorWay’s FADEC electronic

RotorWay InternationalExec 162F Maintenance Manual3. Replace the fuel filter every 100 hours or OC. Check for fuel contamination by cutting the used f

RotorWay InternationalExec 162F Maintenance ManualSection 12: Fan DriveThe fan drive system is a series of pulleys and belts providing the proper spee

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RotorWay InternationalExec 162F Maintenance Manual35Section 13: Main Rotor BladesThe main rotor blades are one of the key components of the helicopter

RotorWay InternationalExec 162F Maintenance Manual363. After the nut has been removed four or more times, it should be replaced with a new nut (part n

RotorWay InternationalExec 162F Maintenance Manual37Section 14: Electrical SystemThe Electrical System of the EXEC 162F requires little maintenance if

RotorWay InternationalExec 162F Maintenance Manual387. Check spade connections on the starter relay for corrosion and poor connections. Check relay by

RotorWay InternationalExec 162F Maintenance Manual39Rev. 3 6/04Section 15: InstrumentationInstrumentation on the EXEC 162F is normally maintenance fr

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RotorWay InternationalExec 162F Maintenance Manual41Section 16: Ground Handling WheelsThe Ground Handling Wheels for the EXEC 162F were designed for t

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RotorWay InternationalExec 162F Maintenance Manual43Section 17: Ballast WeightThe ballast weight and ballast weight transport system was designed to k

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RotorWay InternationalExec 162F Maintenance Manual45Section 18: PaintThe choice of paint is left up to the owner/builder of the helicopter. Any mainte

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RotorWay InternationalExec 162F Maintenance Manual47Rev. 1 6/04Section 19: Rotor HubThe rotor hub system is comprised of three sub-assemblies: the ro

RotorWay InternationalExec 162F Maintenance Manual48Rev. 1 10/01INSPECTION CHARTPART NO.E49-4610 Swash Plate Scissor 100 HR 2000 HR FE49-4710 Scissor

RotorWay InternationalExec 162F Maintenance Manual49Rev. 2 6/044. Check hub alignment every 100 hours. If the alignment falls within the prescribed l

RotorWay InternationalExec 162F Maintenance Manual5Rev. 1 10/01CONTENTSSECTION 1: Airframe Page 7Airframe, landing gear, engine mount rubber ring,

RotorWay InternationalExec 162F Maintenance Manual50Rev. 2 6/048. If this bolt requires replacement before the R.C.O. time of the aligner block assem

RotorWay InternationalExec 162F Maintenance Manual51ROTOR HUB SHIMMING PROCEDURESThe EXEC 162F Rotor System will require hub shimming at different int

RotorWay InternationalExec 162F Maintenance Manual525. Next using the same marking on the hub, mark the shaft in relation to the hub and the teeter bl

RotorWay InternationalExec 162F Maintenance Manual537. Place the “C” clamp across the teeter blocks so that the jaws clamp at the base, close to the c

RotorWay InternationalExec 162F Maintenance Manual548. Next remove the two snap rings and the large thin washer from the main drive pin. See photo #6

RotorWay InternationalExec 162F Maintenance Manual55Photo #7: Measure the shims.13. Remove the four (4) allen set screws on top of the shaft knuckle.

RotorWay InternationalExec 162F Maintenance Manual5624. Rock the hub back and forth 15 to 20 times to set the shims and grease in their respective pos

RotorWay InternationalExec 162F Maintenance Manual57Photo #9: Hub alignment fixture.Photo #10: Hub fixture located on hub.Photo #11: Proper placeme

RotorWay InternationalExec 162F Maintenance Manual58Photo #12: Dial indicator reading on center of main shaft.Photo #13: Reading poundage pull on hu

RotorWay InternationalExec 162F Maintenance Manual59HUB SHIMMING FIXTURE DRAWING

RotorWay InternationalExec 162F Maintenance Manual6Rev. 2 6/04SECTION 14: Electrical System Page 37Battery, digital display monitor, engine contr

RotorWay InternationalExec 162F Maintenance Manual60Rev. 1 8/00ROTOR HUB: SLIDER BALL ADJUSTMENT COLLARThe Slider Ball Adjustment Collar (part no. E4

RotorWay InternationalExec 162F Maintenance Manual61Rev. 2 6/04Photo #16: Tighten set screws in collar.If incorrectly adjusted, the slider ball adju

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RotorWay InternationalExec 162F Maintenance Manual63Section 20: DoorsThe EXEC 162F can be operated with the doors either on or off depending upon the

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RotorWay InternationalExec 162F Maintenance Manual65Rev. 1 6/04Section 21: Torque RequirementsThe following torque requirements are standard for “AN

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RotorWay InternationalExec 162F Maintenance Manual67Rev. 1 3/03Section 22: Inspection Guidefor Hard Landings,Tail Rotor Strike, or Roll OversAfter an

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RotorWay InternationalExec 162F Maintenance Manual69Section 23: Hourly Service ChartsHOURLY SERVICE CHART EXEC 162FREFERENCE SECTION 1: AIRFRAMEPART

RotorWay InternationalExec 162F Maintenance Manual7Rev. 1 10/01Section 1: AirframeThe airframe is constructed of various size tubes consisting of geo

RotorWay InternationalExec 162F Maintenance Manual70HOURLY SERVICE CHART EXEC 162FREFERENCE SECTION 2: TAIL BOOMPART NO. DESCRIPTION 25 50 100 200 2

RotorWay InternationalExec 162F Maintenance Manual71HOURLY SERVICE CHART EXEC 162FREFERENCE SECTION 3: BODYHOURLY SERVICE CHART EXEC 162FREFERENCE

RotorWay InternationalExec 162F Maintenance Manual72HOURLY SERVICE CHART EXEC 162FREFERENCE SECTION 4: TAIL ROTOR DRIVEPART NO. DESCRIPTION 25 50 10

RotorWay InternationalExec 162F Maintenance ManualHOURLY SERVICE CHART EXEC 162FREFERENCE SECTION 5: TAIL ROTORPART NO. DESCRIPTION 25 50 100 200 25

RotorWay InternationalExec 162F Maintenance Manual74HOURLY SERVICE CHART EXEC 162FREFERENCE SECTION 6: CONTROL ASSEMBLIESPART NO. DESCRIPTION 25 50

RotorWay InternationalExec 162F Maintenance Manual75Rev. 1 10/01HOURLY SERVICE CHART EXEC 162FREFERENCE SECTION 7: OIL SYSTEMPART NO. DESCRIPTION 2

RotorWay InternationalExec 162F Maintenance Manual76HOURLY SERVICE CHART EXEC 162FREFERENCE SECTION 8: COOLING SYSTEMPART NO. DESCRIPTION 25 50 100

RotorWay InternationalExec 162F Maintenance ManualHOURLY SERVICE CHART EXEC 162FREFERENCE SECTION 9: ENGINE AND EXHAUST SYSTEMPART NO. DESCRIPTION 2

RotorWay InternationalExec 162F Maintenance Manual78Rev. 5 3/03HOURLY SERVICE CHART EXEC 162FREFERENCE SECTION 10: DRIVE TRAINPART NO. DESCRIPTION

RotorWay InternationalExec 162F Maintenance Manual79Rev. 1 1/01PART NO. DESCRIPTION 25 50 100 200 250 500 1000 1500 2000E25-2101 Fuel Cap I RE25-4011

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RotorWay InternationalExec 162F Maintenance Manual80HOURLY SERVICE CHART EXEC 162FREFERENCE SECTION 12: FAN DRIVEPART NO. DESCRIPTION 25 50 100 200

RotorWay InternationalExec 162F Maintenance Manual81HOURLY SERVICE CHART EXEC 162FREFERENCE SECTION 13: MAIN ROTOR BLADESPART NO. DESCRIPTION 25 50

RotorWay InternationalExec 162F Maintenance Manual82HOURLY SERVICE CHART EXEC 162FREFERENCE SECTION 14: ELECTRICAL SYSTEMPART NO. DESCRIPTION 25 50

RotorWay InternationalExec 162F Maintenance Manual83Rev. 2 6/04PART NO. DESCRIPTION 25 50 100 200 250 500 1000 1500 2000E36-1100 Hour Meter IE36-1120

RotorWay InternationalExec 162F Maintenance Manual84HOURLY SERVICE CHART EXEC 162FREFERENCE SECTION 16: GROUND HANDLING WHEELSPART NO. DESCRIPTION 2

RotorWay InternationalExec 162F Maintenance Manual85HOURLY SERVICE CHART EXEC 162FREFERENCE SECTION 17: BALLAST WEIGHTPART NO. DESCRIPTION 25 50 100

RotorWay InternationalExec 162F Maintenance Manual86HOURLY SERVICE CHART EXEC 162FREFERENCE SECTION 18: PAINTPART NO. DESCRIPTION 25 50 100 200 250

RotorWay InternationalExec 162F Maintenance Manual87HOURLY SERVICE CHART EXEC 162FREFERENCE SECTION 19: ROTOR HUBPART NO. DESCRIPTION 25 50 100 200

RotorWay InternationalExec 162F Maintenance Manual88Rev. 1 10/01HOURLY SERVICE CHART EXEC 162FREFERENCE SECTION 19: ROTOR HUB CONTINUEDPART NO. DES

RotorWay InternationalExec 162F Maintenance Manual89HOURLY SERVICE CHART EXEC 162FREFERENCE SECTION 20: DOORSPART NO. DESCRIPTION 25 50 100 200 250

RotorWay InternationalExec 162F Maintenance Manual9Section 2: Tail BoomThe main purpose of the tail boom in all conventional helicopters is to provide

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RotorWay InternationalExec 162F Maintenance Manual91Section 24: Grease RequirementsUsing the correct type of grease is essential to proper performance